Category Archives: Program Management

Exclusive Sandy Munro guided tour of Munro

Sandy Munro Exclusive Tour of Munro and Associates

Exclusive Sandy Munro guided tour of Munro

For those of you interested in seeing more of Munro & Associates and what our facilities look like, Sandy has put together a video that takes the viewer on a guided tour and walks down memory lane.

This “behind the scenes” tour quickly delves into some of the products and projects Munro has worked on in the past, notably Club Car golf carts, Mini Cooper, Chrysler Pentastar engine, LG TVs, Javelin Missles and much more.  From medical devices to rice cookers, airplanes to video game consoles, Munro has worked on products in every manufacturing field.

Sandy then introduces the audience to Munro’s technology transfer center and reveals some of the interesting toys Munro gets to play with, just before the main walkthrough of our teardown area.

To see the whole video, click here!

Just another reminder, the Model Y report is almost finished, along with the Octovalve and Thermal System, the Inverter report, a comparison of 10 of the leading EV motors and the Model 3.  If you are serious about competing in the new EV world, these reports are a must-have.  Don’t be left in the dust while your competitors reap the knowledge contained in these tomes.  Reports of this type don’t exist anywhere else in the market.  Contact for more information.

Munro Tech Spotlight: Presidium Part Three – RevoTherm Applications

Presidium RevoTherm Molding Sandy Munro

Munro Tech Spotlight: Presidium Part Three – RevoTherm® Applications

In this final post of our Tech Spotlight series featuring Presidium and its innovation, RevoTherm®, we’re sharing the material’s potential applications and markets.

There are a number of markets where RevoTherm® is applicable, including: automotive aftermarket; agricultural; aerospace; construction; electric vehicle; heavy truck; recreational; RV/ specialty vehicle; marine; infrastructure; windpower; and more.

When it comes to the transportation industries, such as automotive aftermarket and heavy truck, lightweighting has become a big topic and a critical differentiator. In the heavy truck industry, for example, RevoTherm® can reduce the weight of key components, such as body panels, air design pieces, and other large parts by as much as 30% compared to traditional fiberglass composites, or up to 80% as compared to steel; while maintaining their structural integrity.

Jeep Bumper SEMA 2019 made using RevoTherm by Presidium

Jeep Bumper SEMA 2019 made using RevoTherm by Presidium

The same can be said for the agriculture and construction industries. For example, farm operators don’t want heavy equipment that will bog down the field. They want to lightweight as much as possible. At the same time, OEM’s are looking to reduce fabricated metal parts that are costly and labor-intensive.  As compared to other resins, RevoTherm®, because of its inherent strength, has the potential to make parts lighter by downgauging the part geometry or by reducing the amount of fiberglass reinforcement.  In some instances, RevoTherm® is strong enough that it can be used without any reinforcement at all.  It can also be used in many cases to replace fabricated metal parts.  RevoTherm® can also be made into structural foams to further support cavities like beams, pillars, and sandwich boards without adding significant weight.

RevoTherm® also has application potential in the marine industry, which utilizes quite a bit of fiberglass. And, as many of you know, current polyester fiberglass composites have low impact strength and cracks quickly lead to exposed fibers and delamination, as is often seen with hatch doors. RevoTherm® is able to produce stronger parts both in terms of impact and resin to fiber adhesion.

These are just a few of the many ways RevoTherm® can revolutionize the composites industry, as well as the products and processes of many others.

Thanks for following along in this Tech Spotlight series. You can view part one here and part two here.

For more information on Presidium, visit:

Munro Tech Spotlight: Presidium Part Two – Benefits of RevoTherm

Various RevoTherm® Parts from Presidium USA

Munro Tech Spotlight: Presidium Part Two – Benefits of RevoTherm®

In part two of our Tech Spotlight: Presidium, we’re highlighting the benefits of the company’s product, RevoTherm®, which stands for revolutionary thermoset. RevoTherm is a polyurethane-based thermoset resin system with material properties capable of replacing traditional composite materials in either a lightweight “neat” or reinforced system.

RevoTherm® is created in a two-part chemistry using a traditional isocyanate and Presidium’s “secret sauce”, a modified polyol that has structural properties up to five times stronger than typical urethanes. However, it retains the benefits of a urethane system with low viscosity that flows like water and cures into a finished part. This allows the material to easily flow into tools to make parts, so you can use low-pressure tools and processes that are relatively inexpensive compared to other industry equipment.

The RevoTherm® system is a clean (non-styrenic) and low-labor process suited for numerous manufacturing applications including closed- molding, pultrusion, RIM, and vacuum infusion using commercially available meter mix equipment and low-cost tooling. Compared to many traditional composite processes, the RevoTherm® system produces minimal waste and low VOCs.

In addition, part design freedom is expanded with the ability to add-in thick-to-thin areas, embosses and textures with no read-through. Being a polyurethane-based material, the end product has optimal adhesion properties for coatings and adhesives.

To learn more, visit:

Next week, we’ll share the last post for this Tech Spotlight series and highlight RevoTherm’s applications.

To view part one of this series, click here!



Model Y Series: Episode 8 – Q&A from Comments and View of Things to Come

Sandy Munro Q&A

Episode 8 – Q&A from Comments and View of Things to Come

Welcome back to episode eight of Munro’s Tesla Model Y Performance teardown, where Munro & Associates CEO Sandy Munro addresses a handful of viewer questions and gives a glimpse of what to expect next.

During the five-minute video, Sandy discusses four common viewer questions:

  1. Insight regarding the industry standard for gaps;
  2. The pros and cons of using bands versus bolts for the suspension dampener;
  3. How Munro received the Model Y; and
  4. What tools Sandy uses for his teardowns.

He also offers a quick glimpse of what’s to come. You can check it all out here:

Interested in more? Visit for full details about Munro’s Tesla Model Y discovery process. This site will offer regular insight from Sandy, interactive data and reports, and livestream from Munro’s headquarters.

Breaking Down Munro’s Wall Process®

On time and on budget – these are the goals of every product launch team everywhere – yet how many actually achieve this goal?

With more than 30 years of experience that cuts across virtually every segment of the manufacturing industry, Munro & Associates has consistently saved companies billions of dollars.

One of the reasons for Munro’s success is its ability to attack the root cause of all producibility inefficiencies – the product design – with its proprietary Wall Process®.

The Munro Wall Process® is an advanced visual project and risk management tool that unites design, engineering, manufacturing, and finance to help new projects and redesigns deliver on time and on cost by identifying and solving root cause problems before they fester throughout the product development process. The simple color coding system and score cards makes for instant and unapologetic pinpointing of current pressing issues; making for fast and comprehensive executive overview.

Due to the Wall Process’ visual nature, it prevents different departments hiding or hoarding information critical to planning and development while creating a knowledge sharing system that is vastly superior than what exists in many manufacturing companies today.

Wonder how it can help with your project? Chick here for more information about Munro’s Wall Process and other project management solutions: