Inside the Ford Lightning’s Serviceable Battery Modules
The Ford F-150 Lightning’s battery pack doesn’t just pack power—it offers a glimpse into how OEMs are approaching modular design, thermal management, and serviceability in modern electric vehicles (EVs). In this teardown of the Ford Lightning’s battery module, Munro & Associates walk through the 131 kWh extended-range pack, breaking down everything from module layout to […]
Tesla Model Y Giga Castings: Full Teardown Analysis
At Munro & Associates, we specialize in uncovering the cutting-edge engineering hidden inside today’s most advanced electric vehicles. Our latest teardown dives deep into the Texas-built Tesla Model Y’s front and rear giga castings—offering insights into manufacturing, integration, and repairability that every automotive engineer, EV investor, and technology enthusiast will want to know. Extracting the […]
4680 Battery Pack Teardown: Tesla’s Hidden Innovations
As Munro & Associates’ latest teardown reveals, Tesla’s 4680 battery pack represents a giant leap forward in electric vehicle (EV) technology. And it’s packed with surprising design decisions. Let’s go through the intricate process of uncovering the real story hidden beneath the pink foam insulation. Digging into the 4680 pack reveals how Tesla is pushing […]
Inside IDRA’s 9,000 Ton Giga Press Tour
The team at Munro & Associates take an exclusive behind-the-scenes tour of IDRA’s facilities in Italy—home of the massive 9,000 Ton Giga Press. If you’re an automotive or EV enthusiast, then this tour is a rare deep dive into how cutting-edge die casting technology is reshaping vehicle manufacturing. The 9,000 Ton Giga Press, part of […]
Tesla Giga Castings: Engineering a New Paradigm in Vehicle Design
At Munro & Associates, we’ve witnessed some of the most significant evolutions in automotive design history. One of the most striking transformations has been Tesla’s groundbreaking use of Giga Castings in its Body-in-White structures. More than a manufacturing tweak, Tesla’s approach represents a seismic shift in automotive engineering, lean design, and cost optimization. The Problem: […]
Tesla Model Y 4680 Structural Pack: Deep Dive and Teardown Insights
Tesla once again pushes the boundaries of automotive engineering with the 4680 structural battery pack. This innovation powers the Texas-built Model Y with groundbreaking design. In a major teardown event at Munro & Associates, our team took a closer look at this remarkable advancement. Here’s what you should know about this transformative piece of automotive […]
Rivian R1T vs 3 ICE Trucks: Expert Towing & Handling Comparison
The team at Munro & Associates hit the road to compare the Rivian R1T with three popular internal combustion engine (ICE) trucks—putting them all through a real-world towing and handling test on Michigan roads. The goal: assess how a modern electric truck stacks up against traditional gas and diesel-powered pickups in terms of power, control, […]
Mercedes EQS 580 Review: A Luxury EV Flagship Packed with Innovation
Munro & Associates recently got hands-on with a review of the Mercedes EQS 580, and our first impressions are clear: this vehicle isn’t just about flash—it’s about thoughtful design and next-level execution. At over $150,000, the EQS 580 may be out of reach for most, but it’s an important engineering milestone for Mercedes-Benz as it […]
Inside Tesla’s Model S Plaid Powertrain: A Deep-Dive Motor Teardown
When it comes to pushing boundaries in EV engineering, few vehicles excite like the Tesla Model S Plaid. Munro & Associates recently conducted a detailed teardown of the Plaid’s dual motor assembly, offering a treasure trove of insights into Tesla’s forward-thinking design, cost-saving reuse strategy, and standout performance elements. This breakdown is a must-read for […]
Rivian R1T Deep Dive with RJ Scaringe and Sandy Munro
Electric vehicles continue to reshape automotive engineering. And few conversations capture this evolution better than the one between Munro & Associates’ Sandy Munro and Rivian CEO RJ Scaringe. In a detailed session they explored the Rivian R1T’s design, performance, and hidden innovations. This teardown discussion offers critical insights for anyone eager to understand how Rivian […]