Model Y Battery Modules vs Model 3: What Changed — And Why It Matters
In this teardown by the engineering team at Munro, Model Y battery modules take center stage — and they reveal Tesla’s cost-down path from Model 3 to Model Y. Across potting, coolant headers, adhesives, and module electronics, the teardown shows one theme: remove parts, simplify joints, and commonize. As a result, automotive engineers, EV enthusiasts, […]
Tesla Model Y Body-in-White Teardown: Engineering, Welding, and Material Insights

The Tesla Model Y body-in-white teardown from Munro is not just a visual spectacle of sparks and disassembly — it’s a deep engineering dive into how Tesla designs, welds, and assembles the structural backbone of its most popular crossover. For automotive engineers, EV enthusiasts, and industry investors, this teardown offers a unique view into the […]
Inside the Model Y: Casting Innovation, Tow Package Insights, and the “Teslaract” Hunt

Tesla’s Model Y showcases bold, forward-thinking automotive engineering. In our latest Munro team teardown, we take a hands-on look at several standout elements. From improved tow package retrofit options to refined casting work and enhanced soundproofing, this episode highlights how Tesla applies its lean design philosophy in practice. This article breaks down our key findings […]
Octovalve Teardown and HVAC Insights: Inside Tesla’s Model Y Thermal Innovation
Tesla’s Model Y continues to be a benchmark for integrated design and manufacturing efficiency in electric vehicles. At the heart of its thermal management system lies what many refer to as the “Octovalve”—a key component that governs coolant flow throughout the battery, drive units, and cabin. In this teardown from Munro, expert engineers dive deep […]
Injection-Molded Innovation: Comparing the Tesla Model Y Headliner to the Model 3

In the world of automotive engineering, every component matters. Even something as seemingly mundane as a headliner—the interior roof panel—can reveal game-changing insights into cost, complexity, safety, and noise control. In a recent teardown, the Munro team examined the Tesla Model Y‘s headliner design, comparing it directly with its Model 3 counterpart. What they uncovered […]
Model Y NVH Solutions Analyzed: A Deep Dive into Tesla’s Acoustic Engineering

Noise, vibration, and harshness—collectively referred to as NVH—play a critical role in shaping a driver’s perception of vehicle quality. In electric vehicles, where the absence of an internal combustion engine amplifies other sounds, managing NVH becomes even more essential. The Tesla Model Y exemplifies a sophisticated approach to NVH mitigation, incorporating materials science, predictive modeling, […]
Inside the Tesla Model Y’s Center-Mounted Power Distribution and ADAS Hardware V3
Tesla keeps pushing boundaries in automotive design. The Model Y proves that momentum. One often-overlooked innovation is the Power Distribution Center (PDC) and its integration with ADAS Hardware V3. By placing the PDC at the center, Tesla reduces wiring complexity, improves thermal performance, and saves space. This approach reflects Tesla’s focus on lean design and […]
Inside Tesla’s Motor Evolution: Model Y vs Model 3 Teardown
Electric vehicles are more than battery packs and sleek user interfaces — their powertrains are evolving fast, and Tesla remains at the forefront. In a recent teardown walkthrough, Munro & Associates examined the electric motors from the Tesla Model Y and Model 3, comparing them not just to each other, but to motors from leading […]
Tesla’s Tailor Welded Blanks: Engineering Efficiency into the Model Y

One of the most intriguing aspects of Tesla’s body engineering is its innovative use of tailor welded blanks (TWBs)—a lean manufacturing technique that optimizes both material usage and structural performance. In a recent Munro teardown, the team explored how Tesla’s Model Y leverages TWBs in its body side inner components, comparing them to older approaches […]
Tesla Model Y Rear Casting Breakthrough: Teardown Insights on Structure, Tub, and Tow Potential

The Tesla Model Y continues to push boundaries in electric vehicle engineering. And nowhere is that more evident than in its rear mega casting structure. In this teardown review, Munro & Associates explores the vehicle’s rear substructure, trunk tub redesign, and a possible rear tow point—offering detailed insights into Tesla’s ongoing evolution in lean manufacturing […]