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When it comes to high-voltage EV teardowns like the Tesla Cybertruck, safety, precision, and strength aren’t optional — they’re essential. In this exclusive look behind the scenes, the engineering team at Munro & Associates evaluates the BendPak hoist and battery lift table system after removing the massive Cybertruck battery. Their review reveals a dramatic leap forward in usability, safety, and ergonomics — redefining what teardown tools can deliver for today’s complex EV platforms.
Compact Hoist Design with High-Capacity Performance
The shop now uses two BendPak hoists: a 10,000-pound unit and a 12,000-pound model that recently supported the Cybertruck teardown. Both lifts show significant improvements over previous systems.
One of the first standout features is the redesigned lift arms. Unlike older versions that were bulky and obstructive, these arms are compact and fold flat — an ergonomic advantage in tight spaces. This low-profile design allows larger vehicles to fit more easily in the work bay while minimizing tripping hazards and interference during setup.
Even better, the arms extend with minimal resistance. Although the team couldn’t pinpoint the exact mechanism behind this improvement, the reduced friction and smoother operation were clearly appreciated. The engineering team emphasized how important this ease of use is when aligning heavy EV platforms onto the hoist quickly and safely.
Another improvement comes in the form of simplified controls. The BendPak hoist now uses a single push-button interface rather than toggling multiple switches. While seemingly minor, this shift eliminates confusion, accelerates operation, and reduces the potential for error — especially under time pressure.
Modular Attachments for Diverse Use Cases
EVs come with wildly different architectures, subframes, and battery mount configurations. BendPak’s solution includes a full suite of modular lifting attachments designed to accommodate these variations.
The arms feature nested extension pads that allow different lengths to match varied mating surfaces. Additional adapters — including “bow tie” configurations — ensure compatibility with a wide range of vehicle underbodies.
Everything is included in the base package, meaning no downtime hunting for specialty parts. For teardown operations like Munro’s, which often jump from one platform to another, this versatility is critical.
Lift Table: Redesigned for Efficiency and Safety
The teardown team also tested BendPak’s updated battery lift table — an essential tool for EV battery removal. This table supports and lowers the heavy Cybertruck battery pack, and its new design brings several significant improvements over the previous generation.
Improved Maneuverability with Integrated Arm
One of the most appreciated updates is the redesigned control arm. Unlike the previous “stock handle” that detached entirely — requiring operators to stash it elsewhere — the new version uses a slide-pin mechanism. This keeps the arm securely mounted to the table even when stowed, ensuring it’s always available and never in the way. For large batteries like the Cybertruck’s, precise maneuvering is essential, and this update streamlines that process.
Higher Table Height Offers Ergonomic Advantage
Another notable change is the slightly taller table height. While it can complicate clearance in tight spaces — especially when dropping batteries with seat assemblies still attached — the height offers ergonomic benefits. At approximately 42 inches, it allows technicians to work at a comfortable standing height, minimizing strain during inspection or disassembly.
The team acknowledged this trade-off. While not ideal for service environments with different constraints, it proves advantageous for teardown labs where operator comfort and visibility are top priorities.
Leveling Control with Rubber Blocks
A significant safety feature is the table’s leveling system. Rather than relying on a flat platform alone, BendPak integrates adjustable leveling at each corner. This becomes essential when dealing with uneven weight distribution or floor surfaces.
Rubber blocks enhance this setup by providing compliant contact with the battery’s underside — which may not be perfectly flat. This setup reduces the risk of slippage and helps prevent point loading that could crack plastic housings or damage fasteners.
For technicians aligning the lift table with a suspended battery pack still attached to the vehicle, this granular control is not just convenient — it’s critical. Without it, lifting unevenly could unintentionally raise the vehicle off the hoist, presenting a severe safety hazard.
Remote-Controlled Locking Mechanism
One of the standout upgrades in the latest version is the move to a solenoid-actuated ratchet lock. Previously, operators had to crawl under the scissor mechanism to engage or disengage the safety lock manually — a risky procedure with a 1,000+ pound battery sitting overhead.
Now, with the push of a button, technicians can lock or unlock the support mechanism from a safe distance. This remote actuation enhances both safety and confidence, especially during solo operations or high-pressure teardowns.
Controlled Speed and Suggestions for Fine Adjustment
The control speed for the up/down motion remains similar to older models — smooth, reliable, and appropriately paced for delicate operations. However, one suggestion raised by the teardown team was the need for finer control.
While the current setup works well for general height changes, tasks like aligning the table perfectly with mounting bolts could benefit from micro-adjustment. Adding a finer-grain control mode — perhaps via a second switch or proportional control — would help reduce the margin of error during precision positioning.
Tri-Wheel System and Heavy-Duty Locks
At the foundation, the lift table features a tri-wheel system designed to distribute massive loads evenly while remaining highly maneuverable. This is a crucial improvement, especially for heavy battery modules that can weigh several hundred kilograms.
Complementing the wheels are rugged locking mechanisms — described by the team as “plenty beefy.” Observers noted that engaging and disengaging these locks felt secure and intuitive, even under full load.
When dealing with components as critical (and as hazardous) as EV batteries, reliable locks and stable support structures are non-negotiable.
Final Thoughts: A Modern Platform for Modern EVs
From hoist to lift table, BendPak’s new equipment marks a significant step forward for teardown professionals, EV engineers, and service technicians. The modularity, ergonomic enhancements, and upgraded safety features all reflect an understanding of modern EV demands.
The Munro team praises the equipment not only for how it functions — but for how it feels to use. The tools don’t just work; they inspire confidence, reduce fatigue, and allow for safer, more precise work.
In Sandy Munro’s own words: “Everything we’ve had in the past is an antique in comparison to this… This thing is really brilliant. It’s got everything we could possibly ask for.”
Team Up With Munro
If your team is tearing down, servicing, or engineering high-voltage EVs, it’s time to upgrade your tools. Explore the full range of BendPak lift tables and hoists — engineered for performance, built for safety, and proven in the field by Munro Live.
And for more expert teardowns, EV insights, and exclusive engineering analysis — straight from the shop floor — make sure you keep it on Munro.